Peugeot 205 Manual

Oil pump - removal, inspection and refitting
TU series engine in-car repair procedures / Oil pump - removal, inspection and refitting

1 Remove the sump as described in Section 12.

2 Slacken and remove the three bolts securing the oil pump in position (see illustration).

13.2 The oil pump is retained by three bolts
13.2 The oil pump is retained by three bolts

Disengage the pump sprocket from the chain, and remove the oil pump. If the pump locating dowel is a loose fit, remove and store it with the retaining bolts for safekeeping.

3 Examine the oil pump sprocket for signs of damage and wear, such as chipped or missing teeth. If the sprocket is worn, the pump assembly must be renewed, as the sprocket is not available separately. It is also recommended that the chain and drive sprocket, fitted to the crankshaft, is renewed at the same time. On aluminium block engines, renewal of the chain and drive sprocket is an involved operation requiring the removal of the main bearing ladder, and therefore cannot be carried out with the engine still fitted to the vehicle. On cast-iron block engines, the oil pump drive sprocket and chain can be removed with the engine in situ, once the crankshaft sprocket has been removed and the crankshaft oil seal housing has been unbolted.

Refer to Part D for further information.

4 Slacken and remove the bolts securing the strainer cover to the pump body, then lift off the strainer cover. Remove the relief valve piston and spring (and guide pin - cast-iron block engines only), noting which way round they are fitted.

5 Examine the pump rotors and body for signs of wear ridges and scoring. If worn, the complete pump assembly must be renewed.

6 Examine the relief valve piston for signs of wear or damage, and renew if necessary. The condition of the relief valve spring can only be measured by comparing it with a new one; if there is any doubt about its condition, it should also be renewed. Both the piston and spring are available individually.

7 Thoroughly clean the oil pump strainer with a suitable solvent, and check it for signs of clogging or splitting. If the strainer is damaged, the strainer and cover assembly must be renewed.

8 Locate the relief valve spring, piston and (where fitted) the guide pin in the strainer cover, then refit the cover to the pump body.

Align the relief valve piston with its bore in the pump. Refit the cover retaining bolts, tightening them securely.

9 Ensure that the locating dowel is in position, then engage the pump sprocket with its drive chain. Locate the pump on its dowel, and refit the pump retaining bolts, tightening them to the specified torque setting.

10 Refit the sump as described in Section 12.

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