Peugeot 205 Manual

Fuel pump - removal and refitting
Fuel system - carburettor engines / Fuel pump - removal and refitting

Note: Observe the precautions in Section 1 before working on any component in the fuel system.

1 Disconnect the battery negative lead.

2 Raise the rear seat cushion.

3 Prise up the right-hand plastic cover from the floor then disconnect the wiring, and the fuel supply and return pipes, noting their location (see illustration).

5.3 Fuel pump locations and connections
5.3 Fuel pump locations and connections

4 Unscrew the retaining screws and lift the fuel pump housing from the fuel tank. Note that in some cases, the hole in the floor may not be aligned with the pump, in which case the fuel tank may need to be lowered for access (refer to Section 7 for details).

5 Release the filter from the bottom of the housing, then the collar (see illustration).

5.5 Fuel pump components
5.5 Fuel pump components

1 Bleed tube
2 Bracket
3 Collar
4 Collar
5 Fuel pump
6 Filter

6 Disconnect the wiring and release the fuel pump from the upper collar.

7 Refitting is a reversal of removal, but fit new collars and make sure that the wiring terminals are positioned away from the pump terminals. Always fit a new gasket between the pump housing and fuel tank.

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