Peugeot 205 Manual

Crankshaft oil seals - renewal
TU series engine in-car repair procedures / Crankshaft oil seals - renewal


Right-hand oil seal
1 Remove the crankshaft sprocket and flanged spacer as described in Section 8.

Secure the timing belt clear of the working area, so that it cannot be contaminated with oil. Make a note of the correct fitted depth of the seal in its housing.

2 Punch or drill two small holes opposite each other in the seal. Screw a self-tapping screw into each, and pull on the screws with pliers to extract the seal. Alternatively, the seal can be levered out of position using a suitable flat-bladed screwdriver, taking great care not to damage the crankshaft shoulder or seal housing (see illustration).

14.2 Using a screwdriver to lever out the crankshaft front oil seal
14.2 Using a screwdriver to lever out the crankshaft front oil seal

3 Clean the seal housing, and polish off any burrs or raised edges, which may have caused the seal to fail in the first place.

4 Lubricate the lips of the new seal with clean engine oil, and carefully locate the seal on the end of crankshaft. Note that its sealing lip must face inwards. Take care not to damage the seal lips during fitting.

5 Using a suitable tubular drift (such as a socket) which bears only on the hard outer edge of the seal, tap the seal into position, to the same depth in the housing as the original was prior to removal. The inner face of the seal must end up flush with the inner wall of the crankcase.

6 Wash off any traces of oil, then refit the crankshaft sprocket as described in Section 8.

Left-hand oil seal
7 Remove the flywheel as described in Section 15.

8 Make a note of the correct fitted depth of the seal in its housing. Punch or drill two small holes opposite each other in the seal. Screw a self-tapping screw into each, and pull on the screws with pliers to extract the seal.

9 Clean the seal housing, and polish off any burrs or raised edges, which may have caused the seal to fail in the first place.

10 Lubricate the lips of the new seal with clean engine oil, and carefully locate the seal on the end of the crankshaft.

11 Using a suitable tubular drift, which bears only on the hard outer edge of the seal, drive the seal into position, to the same depth in the housing as the original was prior to removal.

12 Wash off any traces of oil, then refit the flywheel as described in Section 15.


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