Peugeot 205 Manual

Starter motor - removal and refitting
Starting and charging systems / Starter motor - removal and refitting


Removal
1 Disconnect the battery negative lead.

2 Where necessary, refer to Chapter 4 and move the relevant air cleaner components to one side for increased access.

3 On GTI models, remove the inlet manifold, with reference to the relevant Part of Chapter 4.

4 Disconnect the wiring from the solenoid (see illustration).

9.4 Starter motor solenoid wiring
9.4 Starter motor solenoid wiring

5 Unscrew the bolts securing the brush end bracket to the engine (see illustration).

9.5 Starter motor brush end bracket retaining bolts on XV, XW and XY series
9.5 Starter motor brush end bracket retaining bolts on XV, XW and XY series engines

6 Unscrew the mounting bolts at the flywheel end (see illustration).

9.6 Removing the starter motor mounting bolts on XV, XW and XY series engines
9.6 Removing the starter motor mounting bolts on XV, XW and XY series engines

7 Withdraw the starter motor from the engine.

Refitting
8 Refitting is a reversal of removal, but first insert all mounting bolts finger tight, then tighten the flywheel end bolts followed by the brush end bolts.


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