Peugeot 205 Manual

Spark plug renewal (Every 12000 miles (18000 km) or 12 months)
Routine maintenance and servicing / Spark plug renewal (Every 12000 miles (18000 km) or 12 months)


1 The correct functioning of the spark plugs is vital for the correct running and efficiency of the engine. It is essential that the plugs fitted are appropriate for the engine (a suitable type is specified at the beginning of this Chapter). If this type is used and the engine is in good condition, the spark plugs should not need attention between scheduled replacement intervals. Spark plug cleaning is rarely necessary, and should not be attempted unless specialised equipment is available, as damage can easily be caused to the firing ends.

2 If the marks on the original-equipment spark plug (HT) leads cannot be seen, mark the leads У1Ф to У4Ф, to correspond to the cylinder the lead serves (No 1 cylinder is at the transmission end of the engine). Pull the leads from the plugs by gripping the end fitting, not the lead, otherwise the lead connection may be fractured.

3 It is advisable to remove the dirt from the spark plug recesses using a clean brush, vacuum cleaner or compressed air before removing the plugs, to prevent dirt dropping into the cylinders.

4 Unscrew the plugs using a spark plug spanner, suitable box spanner or a deep socket and extension bar (see illustration).

7.4 Tools required for spark plug removal, gap adjustment and refitting
7.4 Tools required for spark plug removal, gap adjustment and refitting

Keep the socket aligned with the spark plug - if it is forcibly moved to one side, the ceramic insulator may be broken off. As each plug is removed, examine it as follows.

5 Examination of the spark plugs will give a good indication of the condition of the engine.

If the insulator nose of the spark plug is clean and white, with no deposits, this is indicative of a weak mixture or too hot a plug (a hot plug transfers heat away from the electrode slowly, a cold plug transfers heat away quickly).

6 If the tip and insulator nose are covered with hard black-looking deposits, then this is indicative that the mixture is too rich. Should the plug be black and oily, then it is likely that the engine is fairly worn, as well as the mixture being too rich.

7 If the insulator nose is covered with light tan to greyish-brown deposits, then the mixture is correct and it is likely that the engine is in good condition.

8 The spark plug electrode gap is of considerable importance as, if it is too large or too small, the size of the spark and its efficiency will be seriously impaired. The gap should be set to the value given in the Specifications at the beginning of this Chapter.

9 To set the gap, measure it with a feeler blade, and then bend open, or closed, the outer plug electrode until the correct gap is achieved (see illustration).

7.9 Measuring the spark plug gap with a feeler blade
7.9 Measuring the spark plug gap with a feeler blade

The centre electrode should never be bent, as this may crack the insulator and cause plug failure, if nothing worse. If using feeler blades, the gap is correct when the appropriate-size blade is a firm sliding fit.

10 Special spark plug electrode gap adjusting tools are available from most motor accessory shops, or from some spark plug manufacturers (see illustration).

7.10 Measuring the spark plug gap with a wire gauge
7.10 Measuring the spark plug gap with a wire gauge

11 Before fitting the spark plugs, check that the threaded connector sleeves are tight, and that the plug exterior surfaces and threads are clean (see Haynes Hint).

12 Remove the rubber hose (if used), and tighten the plug to the specified torque using the spark plug socket and a torque wrench.

Refit the remaining spark plugs in the same manner.

13 Connect the HT leads in their correct order, and refit any components removed for access.


© 2018 www.peugeot205.ru. All Rights Reserved.